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BSS Article: Thread Count

Thread count is simply the number of threads per square inch of fabric. These consist of vertical threads (warp) and horizontal threads (weft) woven together.  

To achieve higher thread counts, sometimes 2 ply yarns are used and sometimes multiple yarns (picks) are inserted into the weft.  The FTC has ruled that plied yarns should each only be counted as one thread for the purposes of thread count. This is not enforced, but in response the market has moved more toward single plies with multiple picks as the preferred method of achieving higher thread counts. In weave quality terms alone, the best fabric would be made with single ply yarns and have a single pick; but the highest thread count you can get with this type of construction is about 400. Above that, 2 ply yarns and/or multi-picks must be used.
weft & warp

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